Menu

Albert Alaan

About Albert Alaan

Posts by Albert Alaan:

Polyaspartic 83

High Performance Aliphatic Polyaspartic Finish Coat

General Product Description

Polyaspartic 83 is a two-component, high solids, aliphatic, polyaspartic finish floor coating. It is primarily used as a clear, final top coat over an epoxy metallic coating because of its low orange peel (when implementing the correct coverage rate of 150-175 Sq Ft per gallon) and low viscosity compared to most polyaspartics. It can also be used in traditional polyaspartic systems, such as garage floor chip systems. It is formulated to give the highest solids content with the lowest viscosity (83% solids and 0-V.O.C.) while providing a high gloss finish. As a general rule, it is recommended to provide 48 hours of cure time for foot traffic and 1 week for additional traffic. However, this may vary due to environmental conditions. For a low orange peel finish, low viscosity, durability, stain resistance, UV stability, and a finish coat which beautifies a flooring system for years, Polyaspartic 83 is unmatched.

Advantages

  • 0-VOC High Solids
  • Fast Curing
  • High Gloss Finish
  • Withstands Heavy Traffic
  • Chemical Resistant
  • UV Stability
  • Mar Resistant
  • Low Temperature Cure
  • Color Stability

Product Data

Volumetric Ratio: 1 to 1
Solids: 83% by Volume
Application Temperature: 50-90°F and 5° above dew pt.
Pot Life:   15-20 minutes
Cure Time: 24 hrs (walking)3 days – 1 wk (traffic)
Critical Recoat Time: 24 hours
Shelf Life: 1 year from date of manufacture
USDA Food and Beverage: Meets requirements for incidental contact

Cure time, pot life, and working time are based on a slab temperature of 70-75 F°, and will change accordingly as airflow and temperature changes. Thinner applications decrease rates, while thicker applications increase.

Packaging

Polyaspartic 83 is available in 2 different kit sizes:

  Part A Part B
2 Gallon Kit 1 gallon 1 gallon
4 Gallon Kit 2 gallons 2 gallons

Applications

  • Entertainment Venues
  • Showrooms
  • Art Studios
  • Creative Spaces
  • Retail
  • Hospitality
  • Lobbies
  • Offices
  • Schools / Universities
  • Residential
  • Garages
  • Dining Areas
  • Airplane Hangars

Physical Properties

Property Value Reference
Tear Resistance 270 psi ASTM D 1004
Tensile Strength 4,280 psi ASTM D 412
Ultimate Elongation 8.5% ASTM D 412
Gloss (60°) 90% ASTM D 523
Coefficient of Friction 0.6 minimum ASTM D 2047

Colors

Polyaspartic 83 standard colors are: Clear, black, white, light gray, medium gray, dark gray, night gray, light beige, dark beige, sand beige, dark blue, tile red, safety red, and safety yellow.

Surface Preparation

Polyaspartic 83 is formulated to go over a preexisting coating surface. Lightly sand the existing coating to smooth out and remove any debris, dust particles or other imperfections. The concrete underneath the metallic system must be prepped the following way:

 

  • Clean – Contaminants removed
  • Profiled – Surface mechanically prepared
  • Sound – Cracks repaired

 

Mechanical methods are required for preparing concrete prior to coating application. Refer to the data sheet of the base system to follow specific prep guidelines as pertains to the equipment used and the CSP level.

Mixing

The mix ratio of Polyaspartic 83 is 1:1. That is, 1 Part of A – resin, to 1 Part of B – hardener.

 

  1. Pre-mix Part A for about 45-60 seconds until uniform. Pour out the Part A into a clean, empty mixing bucket.
  2. Add the Part B and mix for 90 seconds to 2 minutes until homogeneous. Be careful to scrape sides of bucket to insure that no unmixed material remains.
  3. Immediately apply to the floor. Polyaspartic 83 in mass has a short pot life. Once poured out on the floor, approximately 20 minutes of working time can generally be expected.

 

Application Process

Polyaspartic 83 should only be used a final top coat over a metallic or other smooth epoxy coating. To reduce orange peel, install over a smooth epoxy surface at approximately 150-175 Sq Ft per gallon. If installing over a broadcast base system (chips/quartz/silica), use a coverage rate around 100-200 Sq Ft per gallon depending on textured surface and desired finish. To create a smooth finish over a broadcast floor, 2 coats may be required. Refer to other ONYX data sheets for application of base systems that the Polyaspartic 83 will be applied over. As a general rule, polyurethanes/polyaspartics should not be applied directly to concrete.

 

  1. It is always best to apply in descending temperatures especially for exterior applications. Optimum ambient temperature should be between 50-90°F and 5° above the dew point during application.
  2. Mix a gallon of resin using the above mixing instructions.
  3. Apply by immediately pouring out on surface in a ribbon, while walking and pouring. Once poured out on the floor, approximately 20 minutes of working time can generally be expected.
  4. Using a window squeegee on a pole, pull the coating evenly over substrate.
  5. Using a 3/8″ non-shedding phenolic (plastic) core paint roller, roll coating forwards and backwards.
  6. Lastly, backroll in the opposite direction from step 5. Roll the floor in 1 continuous step without stopping and do not go back and touch up.

 

Product Limitation

Always consult the ONYX Product Limitation Guidelines prior to installation as it contains additional pertinent information.

Ground level concrete slabs emit moisture vapor. The allowable vapor emissions for concrete is 3 lbs. per 1,000 Sq Ft over a 24 hour period. If vapor is above this level, then blistering and delamination of the coating may occur. A calcium chloride test, in accordance with ASTM F1869 Standards, should be performed to determine the concrete vapor level. If the vapor levels exceed the 3 lb. limit, a concrete vapor control system should be used before applying any coating system. Please contact the ONYX technical department for approved systems.

Coating systems are susceptible to cracking if the concrete moves or separates below the coating. Hence, joint and crack treatment should be reviewed prior to the coating application. As a general rule, control joints (saw cuts) and random cracks should be saw cut or chased first, then filled with the appropriate patch material. Construction joints (2 slabs which meet and hence move) should be treated. After the coating has been applied and cured, saw cut through the coating over construction joints.

Cleanup

Polyaspartic 83 while in a liquid state may be cleaned up with water and degreaser. Otherwise, a strong solvent may be required while the product is setting up

Warranty

ONYX products are warranted for 1 year after date of manufacture. Please refer to the ONYX Concrete Coating’s Limited Material Warranty for additional clarification.

Safety

Consult Polyaspartic 83 safety data sheet. Avoid Polyaspartic 83 contact with eyes and skin. Always wear protective eyeware, clothing, and gloves. Safety always comes first.

Maintenance

Refer to the ONYX Maintenance and Cleaning Guidelines.

Epoxy High Clear M

Two-Component Cycloaliphatic Clear Epoxy

General Product Description

Epoxy High Clear M is a two-component, high performance cycloaliphatic, 100% solids clear epoxy. It provides a durable, high gloss finish which beautifies concrete for years. Its chemistry provides a durable, high gloss finish which beautifies concrete for years with excellent bonding characteristics and its low viscosity allows deep penetrating into a concrete substrate. Epoxy High Clear M is primarily used in the Metalic System. Metalic pigments are mixed into the clear resin to achieve a superb aesthetic finish. It can also be used to seal concrete, chips, or quartz, when (a) more working time is needed for user-friendliness, and (b) extended cure time is not a problem. Epoxy High Clear – M has approximately an 12-16 hour cure time. When a fast turnaround time is required, use Epoxy High Clear or High Clear Fast-though it will not have the working time that most metallics floors require. It is recommended to apply Polyaspartic 83 M (or 2K CRU WB) on as a clear top coat to provide resistance to UV and staining.

Advantages

  • Essentially Odorless
  • Self-Priming
  • Voc = 0, 100% Solids
  • High Gloss
  • Withstands Heavy Traffic with Appropriate Thickness
  • Chemical Resistant
  • Good Light Stability for a Clear Epoxy
  • No Amine Blush
  • Can be Applied Over 10 Day Old Concrete
  • Rapid Cure

Product Data

Volumetric Ratio: 2 to 1
Solids: 100%
Approximate Coverage: 100 Sq Ft @ 16 Mils
Application Temperature: 65-90°F and 5° Above the Dew Point
Thinning: Not Required
Pot Life: 15-20 Minutes
Working Time On Floor: 20-30 Minutes
Cure Time: 10 Hours (Walking)
24 Hours (Traffic)
Critical Recoat Time: 24 Hours
Shelf Life: 12 Months
USDA Food And Beverage: Meets Requirements

Cure time, pot life, and working time are based on a slab temperature of 70-75 F°, and will change accordingly as temperature changes.

Colors

Epoxy High Clear is available in clear only. If installing Epoxy High Clear direct to old, damaged concrete, a mockup sample is recommended to manage aesthetic expectations.

Applications

  • Pharmaceutical
  • Clean Rooms
  • Laboratories
  • Aerospace
  • Aviation / Hangars
  • Automotive / Service Bays
  • Animal Care
  • Schools / Universities
  • Hospitals
  • Cafeterias / Break Rooms
  • Aisle Ways
  • Retail / Showrooms
  • Lobbies
  • Restrooms
  • Residential Garages

Physical Properties

Property Value Reference
Compressive Strength 12,220 psi ASTM C 579
Flexural Strength 14,000 psi ASTM D 790
Tensile Strength 9,500 psi ASTM D 638
Bond to Concrete 350 psi concrete fails at this point ASTM D 4541
Coefficient of Friction 0.6 minimum ASTM D 2047
Taber Abrasion 137 mgs ASTM D 4060 CS 17 Wheels
Flammability Self-extinguishing ASTM D 635
Hardness, Shore D 78 ASTM D 2240
Flash Point >200°F ASTM D 93

Surface Preparation

Before the coating is applied, the concrete must be:

  • Clean – Contaminants removed
  • Profiled – Surface mechanically prepared
  • Sound – Cracks repaired

Mechanical methods are required for preparing concrete prior to coating application. Shot-blasting, diamond grinding, scarifying, and scabbling are all acceptable methods. The concrete profile should be between a CSP 3 – CSP 4.

Patching

Voids, cracks, and imperfections will be seen in finished coating if the concrete is not patched correctly. If going direct to concrete, use the Epoxy High Clear as the patching product by simply adding silica sand and/or clean dust leftover from the grinding. If using for a decorative system, use the appropriate ONYX patch material for project requirements.

Mixing

The ratio of Epoxy High Clear is 2 to 1. That is, 2 parts of A (resin), to 1 part of B (hardener). Generally, 3 mixed gallons is ideal for application. Mix the following with a drill and jiffler mixer.

  1. If using the 15 gallon kit, pour out 2 gallons into an empty mixing bucket. (The 3 gallon kit allows the Part A bucket to be used as the mixing bucket, since the Part A comes in a three and a half gallon bucket.)
  2. Add 1 gallon of Part B and mix for 2 minutes.
  3. Immediately apply to the floor. Epoxy High Clear in mass has a short pot life. Once poured out on the floor, 15-20 minutes of working time can generally be expected.

Application Process

Epoxy High Clear is a multi-purpose product, used to broadcast and seal the Quartz System, seal the Chip System, and to apply Metallic pigment. It is also used to prime/seal direct to concrete or other coating systems. Refer to the ONYX Systems Catalogue for further clarification about the particular application:

  1. Always apply in descending temperatures. Concrete is porous and traps air. In ascending temperatures (generally mornings), the air expands and can cause out gassing in the coating. It is safer to apply coatings in the late afternoon, especially for exterior applications. Optimum ambient temperature should be between 65-90°F during application.
  2. Mix 3 gallons of resin using above mixing instructions.
  3. Apply at the appropriate coverage rate (per system) by immediately pouring out on surface in a ribbon, while walking and pouring at the same time until bucket is empty.
  4. Using a notched squeegee on a pole, pull High Clear Epoxy over substrate to spread out evenly with the coverage rate of desired system.
  5. Using a 3/8″, non-shedding phenolic (plastic) core paint roller, roll the coating forwards and backwards.
  6. Lastly, backroll in the opposite direction from step 5.

Product Limitation

Always read ONYX PRODUCT LIMITATION GUIDELINES document prior to installation as the content below is only partial information.

Epoxy High Clear M should not be installed more than 20 mils (80 Sq Ft gal) in a single pass to resist discoloration. Apply multiple coats to achieve a thicker floor. Even though Epoxy High Clear has UV stability for an epoxy, a polyurethane finish, such as the 2K WB CRU, will help resist against long term discoloration that happens to all epoxies.

Ground level concrete slabs emit moisture vapor. The allowable vapor emissions for concrete is 3 lbs. per 1,000 Sq Ft over a 24 hour period. If vapor is above this level, then blistering and delamination of the coating may occur. A calcium chloride test, in accordance with ASTM F1869 Standards, should be performed to determine the concrete vapor level. If the vapor levels exceed the 3 lb. limit, a concrete vapor control system should be used before applying any coating system. Please contact the ONYX technical department for approved systems.

Coating systems are susceptible to cracking if the concrete moves or separates below the coating. Hence, joint and crack treatment should be reviewed prior to the coating application. As a general rule, control joints (saw cuts) and random cracks should be saw cut or chased first, then filled with the appropriate patch material. Construction joints (2 slabs which meet and hence move) should be treated. After the coating has been applied and cured, saw cut through the coating over construction joints.

Cleanup

Epoxy High Clear while in a liquid state may be cleaned up with water and degreaser. Otherwise a strong solvent may be required while Epoxy High Clear is setting up.

Warranty

ONYX Concrete Coatings products are warranted for 1 year after date of manufacture. Please refer to the ONYX Concrete Coatings Limited Material Warranty for additional clarification.

Safety

Consult Epoxy High Clear safety data sheet. Avoid Epoxy High Clear contact with eyes and skin. Some individuals may be allergic to epoxy. Always wear protective eyeware, clothing, and gloves. Safety always comes first.

Maintenance

Refer to the ONYX Maintenance and Cleaning Guidelines.

Polymer Patch

High Strength, Fast Curing, Two-Component Polyurea

General Product Description

Polymer Patch Low Odor is an advanced, high strength, fast curing, two-component polymer, concrete patching system with a little to no odor. It is formulated to quickly rebuild damaged control joints, spalled concrete and cracks,especially in large warehouses in need of slab repair. It is versatile and can be installed in temperatures as low as -28°F, making it ideal for cold storage. It is also often used for as patching for standard Grind/Seals, 2K Grind/Seals, and Concrete Polishing Systems, especially in high traffic areas where traditional cementitious patching doesn’t hold up. However, it can also be used to patch concrete under most ONYX base systems.

Polymer Patch ultra low viscosity allows the material to flow and wick into small cracks and cavities for a superior bond. Polymer Patch Low Odor is the product of choice when downtime is costly and quick return to service is critical. Repairs are ready to accept foot traffic in as little as 1-3 minutes, and heavy traffic in as little as 20-30 minutes.

Advantages

  • Fast cure (20 minutes at 70°F)
  • Self-priming
  • Low temperature cure
  • VOC Compliant, 0 g/l
  • Oil and fuel resistant
  • Withstands heavy forklift traffic
  • Self leveling
  • Little to no odor

Product Data

Volumetric Ratio: 1 To 1
Solids: 100%
Hardness, Astm D 2240 Shore D 70
Mixed Viscosity @ 75°F 20 Cps
Application Temperature: -20-90°F Must be 5° Above the Dew Point
Thinning: Not Required
Pot Life: 1-3 Minutes
Cure Time: 15-20 Minutes (Traffic) 75°F
Shelf Life: 12 Months

Packaging

Polymer Patch Low Odor is available in 2 different kit sizes:

  Part A Part B
2 Gallon Kit 1 gallons 1 gallons
10 Gallon Kit 5 gallons 5 gallons

Colors

Polymer Patch Low Odor is available in medium gray, charcoal, black, white, brick red, and safety yellow. Other colors are available on special request and may require more time and additional costs. Please note that natural or non-pigmented material will cure to an ivory-white rather than clear. If the material is curing ivory and not the specified color, the pigment has settled to the container bottom. Be sure to always shake or mix well before use.

Applications

  • Concrete spalls and cracks
  • Rebuild control joints
  • Rapid repairs prior to coating/sealer
  • Fast repair of cold room floors
  • Grade matching
  • Bond cracked slabs
  • Resistance to most petro chemicals

Mixing

The mix ratio of Polymer Patch is 1 to 1. Pre-mix the Part B for 45-60 seconds until uniform. If the pre-mixed, pigmented Part B sits for more than 7-8 minutes, it will settle and become an ivory-white shade rather than the selected color. If the pre-mixed pigment Part B does sit for more than 10 minutes, then pre-mix again. Mix only the volume of material that can be applied within 1-2 minutes. Mix equal parts of A and B with a drill and jiffy mixer for 30 seconds and apply immediately. The product’s ultra low viscosity helps insure easy mixing. If mixing with sand to use a mortar/slurry, mix the A and B first, and then add the sand, and then mix for another 30 seconds. Immediately apply to repair. Aggregate may also be pre-placed in the repair area. If so, add the mixed resin to completely saturate it. Broadcast additional aggregate as needed.

The mixed material may be used to repair concrete in the concrete in the following 3 conditions: (i) small crackers / control joints, (ii) larger cracks / control joints, (iii) divots and larger holes.

SMALL CRACKS / CONTROL JOINTS – SURFACE PREPATION / APPLICATION

Open the top of the crack / control joint using a 4-5″ angle grinder and a standard crack chaser blade. Vacuum out any debris and loose concrete. Do not allow for any standing water, as it will react with the Polymer Patch, causing bubbling and a weak, unsightly repair. If applying a coating system over the Polymer Patch / newly repaired substrate, make sure to see the Surface Preparation guidelines and information in the technical data sheet of that products and system to be used.

Mix a small volume of product and fill a squeeze bottle with a pointed nozzle to neatly apply the material into the crack. Refill as needed until the crack is filled flush with the surface. If you overfill the crack, use a sharp blade scraper to “shave” off the overfilled material immediately after it gels. If you wait too long to shave, the excess material will become hard and require grinding to make flush.

LARGER CRACKS / CONTROL JOINTS – SURFACE PREPARATION / APPLICATION

Open both sides of the crack / control joint using either a 4-5″ angle grinder or skill saw. Skill saws are recommended when there is more linear footage for ease of installation. V-shaped diamond blades are recommended to ensure the best preparation. Remove any loose, unsound material. Vacuum out any debris and loose concrete. Do not allow for any standing water, as it will react with the Polymer Patch, causing bubbling and a weak, unsightly repair. If applying a coating system over the Polymer Patch / newly repaired substrate, make sure to see the Surface Preparation guidelines and information in the technical data sheet of that products and system to be used.

If using sand to pre-fill the bottom of the crack prior to application, apply a first application of Polymer Patch to bind the sand and seal the bottom of the crack. A second application may be required to fill the crack. If applying a coating system over the Polymer Patch / newly repaired surface, add aggregate and/or sprinkle in sand as needed to repair the void to produce a rough surface and ensure proper bonding. If not applying a coating system over the Polymer Patch / newly repaired substrate, overfill the patch, then use a sharp blade scraper to “shave” off the overfilled material immediately after it gels. If you wait too long to shave, the excess material will become hard and require grinding to make flush.

DIVOTS AND LARGER HOLES – SURFACE PREPARATION / APPLICATION

Remove all loose and unsound material. Use chipping hammers to achieve the best bond an angle grinder may not be able to reach those areas. If applying a coating system over the Polymer Patch / newly repaired substrate, shotblasting is the best method to reach all areas of the divots/holes. Make sure to remove all contaminants to achieve the best bond. Vacuum out all dust and debris. Vacuum out any debris and loose concrete. Do not allow for any standing water, as it will react with the Polymer Patch, causing bubbling and a weak, unsightly repair. If applying a coating system over the Polymer Patch / newly repaired substrate, make sure to see the Surface Preparation guidelines and information in the technical data sheet of that products and system to be used.

Mix up and pour enough Polymer Patch to fill approximately 1/3 of the void. Immediately start adding clean dry sand to the liquid. For very large holes, you may add pea gravel. The larger the void the larger the aggregate you can use. Be sure to add enough aggregate to produce a very rough surface for proper bonding Completely saturate all of the aggregate. It is better to have more resin than not enough. If installing a coating system of the Polymer Patch / newly repaired surface, and you must add another layer with aggregate after the first application cures, be sure to add enough aggregate to produce a very rough surface for proper bonding, filling the void with Polymer Patch resin and aggregate to the top or a little above the surface. You may sprinkle aggregate on top to achieve a rougher surface. If not applying a coating system over the Polymer Patch / newly repaired substrate, overfill the patch, then use a sharp blade scraper to “shave” off the overfilled material immediately after it gels. If you wait too long to shave, the excess material will become hard and require grinding to make flush.

Product Limitation

Note: The Isocyanate component of this product will react with free water to form CO2 gas. Make sure that all cracks are dry and contain no water. Otherwise, foaming/bubbling may occur. Also, if the material has been left unsealed, it can absorb moisture from the air. To test for water contamination, mix a small amount in a clean dry mixing cup. If it cures foam/bubble free, the material is good to apply.

Polymer Patch can be used on all control joints (within the same slab). If Polymer Patch is used on an expansion/construction joint (2 slabs which meet together and hence move), the Polymer Patch is susceptible to cracking. If applying a coating system over the slab, wait until the coating has been applied and cured, then saw cut through the coating over the construction joints.

Mitchell Dots

Mitchell Dots are circular, bright colored, permanent markings in the concrete. They are used in high traffic areas where conventional marking will not survive. They are installed using a 4″-4.5″ angle grinder with a diamond cup wheel. By holding the grinder in one place to form a donut shaped cut-out or inlay in the slab. The engraved area is then filled with Polymer Patch Low Odor that has been manufactured in the selected color (usually safety yellow). Since the dots are inlaid flush or below the slab, they never wear off resulting in bright, and -long lasting, easy to maintain floor markings.

Cleanup

Polymer Patch Low Odor while in a liquid state may be cleaned up with water and degreaser. Otherwise a strong solvent may be required while Polymer Patch Low Odor is setting up.

Warranty

ONYX Concrete Coatings products are warranted for 1 year after date of manufacture. Please refer to the ONYX Concrete Coating’s Limited Material Warranty for additional clarification.

Safety

Consult Polymer Patch Low Odor safety data sheet. Avoid Polymer Patch Low Odor contact with eyes and skin. Use with adequate ventilation. Always wear protective eyeware, clothing, and gloves. Safety always comes first.

Maintenance

Refer to the ONYX Maintenance and Cleaning Guidelines.

Polyaspartic 100 Fast

High Performance Aliphatic Polyaspartic Finish Coat

General Product Description

Polyaspartic 100 Fast is a two-component, high performance aliphatic, polyaspartic finish floor coating. It is 100% solids and 0-V.O.C. The absence of solvents and low odor allows it to be applied in occupied areas. Polyaspartic 100 Fast provides a high gloss finish and is the product of choice for a high build interior/exterior top coat. It is formulated to be applied at only over a broadcasted (unglazed) coating at a coverage rate of 100-200 Sq Ft per gallon. Because the Polyaspartic 100 Fast is applied over a broadcasted floor, it does not add dry mil thickness. Polyaspartic 100 Fast is a rapid cure product that is idea for quick turn around top coats. Because of the speed, it is capable of being applied in freezers down to -20°F, though the cure time will begin to increase if the temperature is below 70℉. For durability, stain resistance, and a finish coat which beautifies concrete for years, Polyaspartic 100 Fast is unmatched. It is also formulated to be used with over most ONYX base systems.

Advantages

  • 0-VOC (100% solids)
  • Rapid cure
  • High Gloss Finish
  • Withstands Heavy Traffic
  • Chemical Resistant
  • UV Stability
  • Mar Resistant
  • Low temperature Cure
  • Color Stability

Product Data

Volumetric Ratio: 1 to 1
Solids: 100%
Approximate Coverage: 100-200 Sq Ft per Gallon (6-12 mils) only over a broadcasted surface
Application Temperature: 50-90°F and 5° above dew pt.
Pot Life: 5-10 minutes
Cure Time: 1-3 hrs. (walking) at 70℉12 hrs. (traffic) at 75°F
Critical recoat time: 24 hours
Shelf life: 1 year from date of manufacture
USDA Food and Beverage: Meets requirements for incidental contact

Cure time, pot life, and working time are based on a slab temperature of 70-75 F°, and will change accordingly as airflow and temperature changes. Thinner applications decrease rates, while thicker applications increase.

Packaging

Polyaspartic 100 Fast is available in 2 different kit sizes:

  Part A Part B
2 Gallon Kit 1 gallon 1 gallon
10 Gallon Kit 5 gallons 5 gallons

Applications

  • Overnight Work
  • Cold Storage
  • Freezers
  • Food Preparation
  • Manufacturing
  • Commercial Buildings/Walkways
  • Restrooms
  • Pharmaceutical
  • Aisle Ways
  • Clean Rooms
  • Automotive Showrooms/Service Bays
  • Schools
  • Retail

Physical Properties

Property Value Reference
Tear Resistance 270 psi ASTM D 1004
Tensile Strength 3,980 psi ASTM D 412
Ultimate Elongation 60% ASTM D 412
Gloss (60 deg) 90% ASTM D 523
Coefficient of Friction 0.6 minimum ASTM D 2047

Colors

Polyaspartic 100 Fast standard colors are: Clear, black, white, light gray, medium gray, dark gray, night gray, light beige, dark beige, sand beige, dark blue, tile red, safety red and safety yellow.

Surface Preparation

Polyaspartic 100 Fast is formulated to go over a preexisting broadcasted surface. Sand down or scrape the broadcast if needed to reach desired texture for the final finish. The concrete underneath the broadcasted system must be prepped the following way:

  • Clean – Contaminants removed
  • Profiled – Surface mechanically prepared
  • Sound – Cracks repaired

Mechanical methods are required for preparing concrete prior to coating application. Refer to the data sheet of the base system to follow specific prep guidelines as pertains to the equipment used and the CSP level.

Mixing

The mix ratio of Polyaspartic 100 Fast is 1 to 1. That is, 1 Part of A – resin, to 1 Part of B – hardener. Generally, 1 mixed gallon is ideal for application. Mix the following with a drill and jiffler mixer.

  1. Pre-mix Part A for about 45-60 seconds until uniform. Pour out 1/2 gallon of Part A into a clean, empty mixing bucket.
  2. Add 1/2 gallon of Part B and mix for 60-90 seconds until homogeneous. Be careful to scrape sides of bucket to insure that no unmixed material remains.
  3. Immediately apply to the floor. Polyaspartic 100 Fast in mass has a short pot life. Once poured out on the floor, 5-8 minutes of working time can generally be expected.

Application Process

Polyaspartic 100 Fast should only be used a final top coat over an epoxy / urethane concrete, textured, unglazed broadcast base system, using a coverage rate between 150-200 Sq Ft per gallon. It should not be used as a smooth top coat. It should not be used as a broadcast coat. Refer to other ONYX data sheets for the application of the base system that the Polyaspartic 100 Fast will be applied over. As a general rule, polyurethanes/polyaspartics should not be applied directly to concrete.

  1. It is always best to apply in descending temperatures especially for exterior applications. Optimum ambient temperature should be between 50-90°F and 5° above the dew point during application.
  2. Mix 1 gallon of resin using the above mixing instructions.
  3. Only if needed, you may thin material by adding 1 pint of acetone per gallon of Polyaspartic 100 Fast.
  4. Apply by immediately pouring out on surface in a ribbon while walking and pouring.
  5. Using a window squeegee on a pole, pull the coating evenly over substrate.
  6. Using a 3/8″ non-shedding phenolic (plastic) core paint roller, roll coating forwards and backwards.
  7. Lastly, backroll in the opposite direction from step 5. Roll the floor in 1 continuous step without stopping and do not go back and touch up.
  8. Because Polyaspartic 100 Fast has a short pot life and limited working time, be mindful of the ventilation. The more air flow, the more it will shorten the pot life and working time. The installers must move fast, keeping a wet edge. Mix in small batches until comfortable working with the material. Do not over roll, which causes the material to tack up.

Product Limitation

Always read ONYX PRODUCT LIMITATION GUIDELINES document prior to installation as the content below is only partial information.

Ground level concrete slabs emit moisture vapor. The allowable vapor emissions for concrete is 3 lbs. per 1,000 Sq Ft over a 24 hour period. If vapor is above this level, then blistering and delamination of the coating may occur. A calcium chloride test, in accordance with ASTM F1869 Standards, should be performed to determine the concrete vapor level. If the vapor levels exceed the 3 lb. limit, a concrete vapor control system should be used before applying any coating system. Please contact the ONYX technical department for approved systems.

Coating systems are susceptible to cracking if the concrete moves or separates below the coating. Hence, joint and crack treatment should be reviewed prior to the coating application. As a general rule, control joints (saw cuts) and random cracks should be saw cut or chased first, then filled with the appropriate patch material. Construction joints (2 slabs which meet and hence move) should be treated. After the coating has been applied and cured, saw cut through the coating over construction joints.

Cleanup

Polyaspartic 100 Fast while in a liquid state may be cleaned up with water and degreaser. Otherwise, a strong solvent may be required while the product is setting up.

Warranty

ONYX products are warranted for 1 year after date of manufacture. Please refer to the ONYX Concrete Coating’s Limited Material Warranty for additional clarification.

Safety

Consult Polyaspartic 100 Fast safety data sheet. Avoid Polyaspartic 100 Fast contact with eyes and skin. Always wear protective eyeware, clothing, and gloves. Safety always comes first.

Maintenance

Refer to the ONYX Maintenance and Cleaning Guidelines.

Polyaspartic 88

High Performance Aliphatic Polyaspartic Finish Coat

General Product Description

Polyaspartic 88 is a two-component, high solids, aliphatic, polyaspartic finish floor coating. It is formulated to give the highest solids content with the lowest viscosity (88% solids and 0-V.O.C.). Polyaspartic 88 provides a high gloss finish and is the product of choice for an interior/exterior top coat over most ONYX base systems. Polyaspartic 88 is often used as the top coat for the One Day Garage Floor System, which goes over an epoxy Chip System. As a general rule, it is recommended to keep vehicle traffic off of it for a minimum of 3 days during the summer months, and a minimum of 1 week during the winter months. However, this may vary due to environmental conditions. Because Polyaspartic 88 has limited working time, it is recommended to ensure there is additional experienced manpower for such projects. Otherwise, contact ONYX for alternate systems. For durability, stain resistance, UV stability, and a finish coat which beautifies concrete for years, Polyaspartic 88 is unmatched.

Advantages

  • 0-VOC High Solids
  • Fast Curing
  • High Gloss Finish
  • Withstands Heavy Traffic
  • Chemical Resistant
  • UV Stability
  • Mar Resistant
  • Low Temperature Cure
  • Color Stability

Product Data

Volumetric Ratio: 1 to 1
Solids: 88 % by Volume
Application Temperature: 50-90°F and 5° above dew pt.
Pot Life: 5-10 minutes
Cure Time: 8-12 hrs (walking)3 days – 1 wk (traffic)
Critical Recoat Time: 24 hours
Shelf Life: 1 year from date of manufacture
USDA Food and Beverage: Meets requirements for incidental contact

Cure time, pot life, and working time are based on a slab temperature of 70-75 F°, and will change accordingly as airflow and temperature changes. Thinner applications decrease rates, while thicker applications increase.

Packaging

Polyaspartic 88 is available in 2 different kit sizes:

Part A Part B
2 Gallon Kit 1 gallon 1 gallon
10 Gallon Kit 5 gallons 5 gallons

Applications

  • Garage Floors
  • Decorative Chip / Quartz Floors
  • Manufacturing
  • Commercial Buildings / Walkways
  • Restrooms
  • Pharmaceutical
  • Food Preparation
  • Power Plants
  • Electronic Plants
  • Warehouses
  • Aisle Ways
  • Clean Rooms
  • Automotive Showrooms / Service Bays
  • Schools
  • Retail

Physical Properties

Property Value Reference
Tear Resistance 270 psi ASTM D 1004
Tensile Strength 4,280 psi ASTM D 412
Ultimate Elongation 60% ASTM D 412
Gloss (60 deg) 90% ASTM D 523
Coefficient of Friction 0.6 minimum ASTM D 2047

Colors

Polyaspartic 88 standard colors are: Clear, black, white, light gray, medium gray, dark gray, night gray, light beige, dark beige, sand beige, dark blue, tile red, safety red, and safety yellow.

Surface Preparation

Polyaspartic 88 is formulated to go over a preexisting broadcasted surface. Sand down or scrape the broadcast if needed to reach desired texture for the final finish. The concrete underneath the broadcasted system must be prepped the following way:

  • Clean – Contaminants removed
  • Profiled – Surface mechanically prepared
  • Sound – Cracks repaired

Mechanical methods are required for preparing concrete prior to coating application. Refer to the data sheet of the base system to follow specific prep guidelines as pertains to the equipment used and the CSP level.

Mixing

The mix ratio of Polyaspartic 88 is 1:1. That is, 2 Parts of A – resin, to 1 Part of B – hardener.

  1. Pre-mix Part A for about 45-60 seconds until uniform. Pour out the Part A into a clean, empty mixing bucket.
  2. Add the Part B and mix for 90 seconds to 2 minutes until homogeneous. Be careful to scrape sides of bucket to insure that no unmixed material remains.
  3. Immediately apply to the floor. Polyaspartic 88 in mass has a short pot life. Once poured out on the floor, 5-10 minutes of working time can generally be expected.

Application Process

Polyaspartic 88 should only be used a final top coat over a smooth epoxy primer/coating or a broadcast base system (chips/quartz/silica). If installing over a smooth coating, use a coverage rate between 200-350 Sq Ft per gallon depending on desired thickness for durability and finish appearance as pulling it tighter will cause more of an orange peel finish. If installing over a broadcast base system (chips/quartz/silica), use a coverage rate around 100-200 Sq Ft per gallon depending on textured surface and desired finish. To create a smooth finish over a broadcast floor, 2 coats may be required. Refer to other ONYX data sheets for application of base systems that the Polyaspartic 88 will be applied over. As a general rule polyurethanes/polyaspartics should not be applied directly to concrete.

  1. It is always best to apply in descending temperatures especially for exterior applications. Optimum ambient temperature should be between 50-90°F and 5° above the dew point during application.
  2. Mix a gallon of resin using the above mixing instructions.
  3. Apply by immediately pouring out on surface in a ribbon, while walking and pouring. Once poured out on the floor, 5-10 minutes of working time can generally be expected.
  4. Using a window squeegee on a pole, pull the coating evenly over substrate.
  5. Using a 3/8″ non-shedding phenolic (plastic) core paint roller, roll coating forwards and backwards.
  6. Lastly, backroll in the opposite direction from step 5. Roll the floor in 1 continuous step without stopping and do not go back and touch up.

NOTE: Polyaspartic 88 cures quickly. Installers must move fast and keep a 6″ wet edge. Additional manpower is needed for larger projects. Pot life is limited so installers should keep mix volumes small until comfortable working with the material. Do not over roll which can cause the material to tack up.

Product Limitation

Always consult the ONYX Product Limitation Guidelines prior to installation as it contains additional pertinent information.

Ground level concrete slabs emit moisture vapor. The allowable vapor emissions for concrete is 3 lbs. per 1,000 Sq Ft over a 24 hour period. If vapor is above this level, then blistering and delamination of the coating may occur. A calcium chloride test, in accordance with ASTM F1869 Standards, should be performed to determine the concrete vapor level. If the vapor levels exceed the 3 lb. limit, a concrete vapor control system should be used before applying any coating system. Please contact the ONYX technical department for approved systems.

Coating systems are susceptible to cracking if the concrete moves or separates below the coating. Hence, joint and crack treatment should be reviewed prior to the coating application. As a general rule, control joints (saw cuts) and random cracks should be saw cut or chased first, then filled with the appropriate patch material. Construction joints (2 slabs which meet and hence move) should be treated. After the coating has been applied and cured, saw cut through the coating over construction joints.

Cleanup

Polyaspartic 88 while in a liquid state may be cleaned up with water and degreaser. Otherwise, a strong solvent may be required while the product is setting up

Warranty

ONYX products are warranted for 1 year after date of manufacture. Please refer to the ONYX Concrete Coating’s Limited Material Warranty for additional clarification.

Safety

Consult Polyaspartic 88 safety data sheet. Avoid Polyaspartic 88 contact with eyes and skin. Always wear protective eyeware, clothing, and gloves. Safety always comes first.

Maintenance

Refer to the ONYX Maintenance and Cleaning Guidelines.

Polyaspartic 87

High Performance Aliphatic Polyaspartic Finish Coat

General Product Description

Polyaspartic 87 is a two-component, high solids, aliphatic, polyaspartic finish floor coating. It is formulated to give the highest solids content with the lowest viscosity (87% solids and 0-V.O.C.) while providing ample working time versus a traditional polyaspartic. Polyaspartic 87 provides a high gloss finish and is the product of choice for an interior/exterior top coat over most ONYX base systems. Polyaspartic 87 is often used as the top coat for the One Day Garage Floor System, which goes over an epoxy Chip System. As a general rule, it is recommended to keep vehicle traffic off of it for a minimum of 3 days during the summer months, and a minimum of 1 week during the winter months. However, this may vary due to environmental conditions. For durability, stain resistance, UV stability, and a finish coat which beautifies concrete for years, Polyaspartic 87 is unmatched.

Advantages

  • 0-VOC High Solids
  • Fast Curing
  • High Gloss Finish
  • Withstands Heavy Traffic
  • Chemical Resistant
  • UV Stability
  • Mar Resistant
  • Low Temperature Cure
  • Color Stability

Product Data

Volumetric Ratio: 1 to 1
Solids: 87 % by Volume
Application Temperature: 50-90°F and 5° above dew pt.
Pot Life: 15-20 minutes
Cure Time: 24 hrs (walking)3 days – 1 wk (traffic)
Critical Recoat Time: 24 hours
Shelf Life: 1 year from date of manufacture
USDA Food and Beverage: Meets requirements for incidental contact

Cure time, pot life, and working time are based on a slab temperature of 70-75 F°, and will change accordingly as airflow and temperature changes. Thinner applications decrease rates, while thicker applications increase.

Packaging

Polyaspartic 87 is available in 2 different kit sizes:

Part A Part B
2 Gallon Kit 1 gallon 1 gallon
4 Gallon Kit 2 gallons 2 gallons
10 Gallon Kit 5 gallons 5 gallons

Applications

  • Garage Floors
  • Decorative Chip / Quartz Floors
  • Manufacturing
  • Commercial Buildings / Walkways
  • Restrooms
  • Pharmaceutical
  • Food Preparation
  • Power Plants / Electronic Plants
  • Aviation / Hangar
  • Warehouses
  • Aisle Ways
  • Clean Rooms
  • Automotive Showrooms / Service Bays
  • Schools
  • Retail

Physical Properties

Property Value Reference
Tear Resistance 270 psi ASTM D 1004
Tensile Strength 4,280 psi ASTM D 412
Ultimate Elongation 60% ASTM D 412
Gloss (60 deg) 90% ASTM D 523
Coefficient of Friction 0.6 minimum ASTM D 2047

Colors

Polyaspartic 87 standard colors are: Clear, black, white, light gray, medium gray, dark gray, night gray, light beige, dark beige, sand beige, dark blue, tile red, safety red, and safety yellow.

Surface Preparation

Polyaspartic 87 is formulated to go over a preexisting broadcasted surface. Sand down or scrape the broadcast if needed to reach desired texture for the final finish. The concrete underneath the broadcasted system must be prepped the following way:

  • Clean – Contaminants removed
  • Profiled – Surface mechanically prepared
  • Sound – Cracks repaired

Mechanical methods are required for preparing concrete prior to coating application. Refer to the data sheet of the base system to follow specific prep guidelines as pertains to the equipment used and the CSP level.

Mixing

The mix ratio of Polyaspartic 87 is 1:1. That is, 1 Part of A – resin, to 1 Part of B – hardener.

  1. Pre-mix Part A for about 45-60 seconds until uniform. Pour out the Part A into a clean, empty mixing bucket.
  2. Add the Part B and mix for 90 seconds to 2 minutes until homogeneous. Be careful to scrape sides of bucket to insure that no unmixed material remains.
  3. Immediately apply to the floor. Polyaspartic 87 in mass has a short pot life. Once poured out on the floor, approximately 20 minutes of working time can generally be expected.

Application Process

Polyaspartic 87 should only be used a final top coat over a smooth epoxy primer/coating or a broadcast base system (chips/quartz/silica). If installing over a smooth coating, use a coverage rate between 200-350 Sq Ft per gallon depending on desired thickness for durability and finish appearance as pulling it tighter will cause more of an orange peel finish. If installing over a broadcast base system (chips/quartz/silica), use a coverage rate around 100-200 Sq Ft per gallon depending on textured surface and desired finish. To create a smooth finish over a broadcast floor, 2 coats may be required. Refer to other ONYX data sheets for application of base systems that the Polyaspartic 87 will be applied over. As a general rule polyurethanes/polyaspartics should not be applied directly to concrete.

  1. It is always best to apply in descending temperatures especially for exterior applications. Optimum ambient temperature should be between 50-90°F and 5° above the dew point during application.
  2. Mix a gallon of resin using the above mixing instructions.
  3. Apply by immediately pouring out on surface in a ribbon, while walking and pouring. Once poured out on the floor, approximately 20 minutes of working time can generally be expected.
  4. Using a window squeegee on a pole, pull the coating evenly over substrate.
  5. Using a 3/8″ non-shedding phenolic (plastic) core paint roller, roll coating forwards and backwards.
  6. Lastly, backroll in the opposite direction from step 5. Roll the floor in 1 continuous step without stopping and do not go back and touch up.

Product Limitation

Always consult the ONYX Product Limitation Guidelines prior to installation as it contains additional pertinent information.

Ground level concrete slabs emit moisture vapor. The allowable vapor emissions for concrete is 3 lbs. per 1,000 Sq Ft over a 24 hour period. If vapor is above this level, then blistering and delamination of the coating may occur. A calcium chloride test, in accordance with ASTM F1869 Standards, should be performed to determine the concrete vapor level. If the vapor levels exceed the 3 lb. limit, a concrete vapor control system should be used before applying any coating system. Please contact the ONYX technical department for approved systems.

Coating systems are susceptible to cracking if the concrete moves or separates below the coating. Hence, joint and crack treatment should be reviewed prior to the coating application. As a general rule, control joints (saw cuts) and random cracks should be saw cut or chased first, then filled with the appropriate patch material. Construction joints (2 slabs which meet and hence move) should be treated. After the coating has been applied and cured, saw cut through the coating over construction joints.

Cleanup

Polyaspartic 87 while in a liquid state may be cleaned up with water and degreaser. Otherwise, a strong solvent may be required while the product is setting up

Warranty

ONYX products are warranted for 1 year after date of manufacture. Please refer to the ONYX Concrete Coating’s Limited Material Warranty for additional clarification.

Safety

Consult Polyaspartic 87 safety data sheet. Avoid Polyaspartic 87 contact with eyes and skin. Always wear protective eyeware, clothing, and gloves. Safety always comes first.

Maintenance

Refer to the ONYX Maintenance and Cleaning Guidelines.

Polyaspartic 80

High Performance Aliphatic Polyaspartic Finish Coat

General Product Description

Polyaspartic 80 is a two-component, high performance aliphatic, polyaspartic finish floor coating. It is 80% solids for lower viscosity and 0-V.O.C. Polyaspartic 80 provides a high gloss finish and is the product of choice for a fast curing, interior/exterior top coat over most ONYX base systems. It should only be applied over a smooth epoxy primer/coating or broadcast base system. Because Polyaspartic 80 has limited working time, it is recommended to ensure there is additional experienced manpower for larger projects. Otherwise, contact ONYX for alternate systems. For durability, stain resistance, UV stability, and a finish coat which beautifies concrete for years, Polyaspartic 80 is unmatched. It is also formulated to be used with most other ONYX base systems.

Advantages

  • 0-VOC High Solids
  • Fast Curing
  • High Gloss Finish
  • Withstands Heavy Traffic
  • Chemical Resistant
  • UV Stability
  • Mar Resistant
  • Low Temperature Cure
  • Color Stability

Product Data

Volumetric Ratio: 1 to 1
Solids: 80%
Approximate Coverage: 150-250 Sq Ft per Gallon (smooth surface)
100-150 Sq Ft per Gallon (broadcast surface)
Application Temperature: 40-90°F and 5° above dew pt.
Pot Life: 5-7 minutes
Cure Time: 2-4 hrs. (walking)
48 hrs. (traffic) @ 75°F
Critical Recoat Time: 24 hours
Shelf Life: 1 year from date of manufacture
USDA Food and Beverage: Meets requirements for incidental contact

Packaging

Polyaspartic 80 is available in 2 different kit sizes:

  Part A Part B
2 Gallon Kit 1 gallons 1 gallons
10 Gallon Kit 5 gallons 5 gallons

Applications

  • Cold Storage
  • Decorative Chip / Quartz Floors
  • Manufacturing
  • Commercial Buildings / Walkways
  • Restrooms
  • Pharmaceutical
  • Food Preparation
  • Aisle Ways
  • Clean Rooms
  • Automotive Showrooms / Service Bays
  • Schools
  • Retail

Physical Properties

Property Value Reference
Tear Resistance 270 psi ASTM D 1004
Tensile Strength 3,980 psi ASTM D 412
Ultimate Elongation 60% ASTM D 412
Gloss (60 deg) 90% ASTM D 523
Coefficient of Friction 0.6 minimum ASTM D 2047

Colors

Polyaspartic 80 standard colors are: Clear, black, white, light gray, medium gray, dark gray, night gray, light beige, dark beige, sand beige, dark blue, tile red, safety red, and safety yellow.

Concrete Preparation

Polyaspartic 80 is formulated to go over a smooth epoxy primer or preexisting broadcasted surface. If over a smooth system, stay within the critical recoat window and lightly sand down epoxy as needed. If over a broadcast system, sand down or scrape the base system as needed to reach desired texture for the final finish. The concrete underneath the base system must be prepped the following way:

Clean – Contaminants removed

Profiled – Surface mechanically prepared

Sound – Cracks repaired

Mechanical methods are required for preparing concrete prior to coating application. Refer to the data sheet of the base system to follow specific prep guidelines as pertains to the equipment used and the CSP level.

Mixing

The mix ratio of Polyaspartic 80 is 1 to 1. That is, 1 Part of A – resin, to 1 Part of B – hardener. Generally, 1 mixed gallon is ideal for application. Mix the following with a drill and jiffler mixer.

 

  1. Pre-mix Part A for about 45-60 seconds until uniform. Pour out 1/2 gallon of part A into a clean, empty mixing bucket.
  2. Add 1/2 gallon of Part B and mix for 90 seconds to 2 minutes until homogeneous. Be careful to scrape sides of bucket to insure that no unmixed material remains.
  3. Immediately apply to the floor. Polyaspartic 80 in mass has a short pot life. Once poured out on the floor, 5-8 minutes of working time can generally be expected.

 

Application Process

Polyaspartic 80 is generally applied as the final top coat. If installing over a smooth epoxy primer/coating, apply at 150-250 Sq Ft per gallon. (If more build is required, use 2 coats.) If installing over a broadcasted (unglazed) base system, apply at 150-100 Sq Ft per gallon depending on the textured surface and desired finish. Refer to other ONYX data sheets for application of base systems that the Polyaspartic 80 will be applied over. As a general rule polyurethanes/polyaspartics should not be applied directly to concrete.

  1. It is always best to apply in descending temperatures especially for exterior applications. Optimum ambient temperature should be between 40-90°F and 5° above the dew point during application.
  2. Mix 1 gallon of resin using the above mixing instructions.
  3. Only if needed, you may thin material by adding 1 pint of acetone per gallon of Polyaspartic 80.
  4. Apply by immediately pouring out on surface in a ribbon, while walking and pouring.
  5. Using a window squeegee on a pole, pull the coating evenly over substrate.
  6. Using a 3/8″ non-shedding phenolic (plastic) core paint roller, roll coating forwards and backwards.
  7. Lastly, backroll in the opposite direction from step 5. Roll the floor in 1 continuous step without stopping and do not go back and touch up.
  8. Because Polyaspartic 80 has a short pot life and limited working time, be mindful of the ventilation. The more air flow, the more it will shorten the pot life and working time. The installers must move fast, keeping a wet edge. Mix in small batches until comfortable working with the material. Do not over roll, which causes the material to tack up.

Product Limitation

Always read ONYX PRODUCT LIMITATION GUIDELINES document prior to installation as the content below is only partial information.

Ground level concrete slabs emit moisture vapor. The allowable vapor emissions for concrete is 3 lbs. per 1,000 Sq Ft over a 24 hour period. If vapor is above this level, then blistering and delamination of the coating may occur. A calcium chloride test, in accordance with ASTM F1869 Standards, should be performed to determine the concrete vapor level. If the vapor levels exceed the 3 lb. limit, a concrete vapor control system should be used before applying any coating system. Please contact the ONYX technical department for approved systems.

Coating systems are susceptible to cracking if the concrete moves or separates below the coating. Hence, joint and crack treatment should be reviewed prior to the coating application. As a general rule, control joints (saw cuts) and random cracks should be saw cut or chased first, then filled with the appropriate patch material. Construction joints (2 slabs which meet and hence move) should be treated. After the coating has been applied and cured, saw cut through the coating over construction joints.

Cleanup

Polyaspartic 80 while in a liquid state may be cleaned up with water and degreaser. Otherwise, a strong solvent may be required while the product is setting up.

Warranty

ONYX products are warranted for 1 year after date of manufacture. Please refer to the ONYX Concrete Coating’s Limited Material Warranty for additional clarification.

Safety

Consult Polyaspartic 80 safety data sheet. Avoid Polyaspartic 80 contact with eyes and skin. Always wear protective eyeware, clothing, and gloves. Safety always comes first.

Maintenance

Refer to the ONYX Maintenance and Cleaning Guidelines.

ONYX Crete TC

Heavy Duty Polyurethane Cement Top Coat

General Product Description

ONYX Crete TC is a three-component polyurethane concrete floor system. Its unique formulation makes it ideal for many harsh environmental conditions. It is especially suited to handle high temperature sanitary wash down and steam where thermal cycling is present. In addition, ONYX Crete TC has excellent chemical resistance. It is applied as a top coat over the ONYX Crete SL base coat. ONYX Crete TC is USDA accepted for use in federally inspected food facilities.

Advantages

  • Resistant to Thermal Shock
  • -50 to 250 Degrees F Temperature Range
  • Ideal for CIP (Cleaning-In-Place) applications
  • Handles Severe Impact Conditions
  • Skid-Resistant Surface
  • Seamless Flooring System
  • Essentially Odorless
  • Withstands Heavy Forklift Traffic
  • Chemical Resistant
  • Abrasion Resistant

Product Data

Volumetric Ratio: 1 To 1
V.o.c.: 0 G/L
Application Temp: 65-90°F And 5° Above Dew Pt.
Thinning: Not Required
Pot Life: 6-8 Minutes
Working Time: 10-12 Minutes
Cure Time: 8-10 Hours (Walking)
24 Hours (Light To Medium Traffic)
48 Hours (Heavy Traffic)
Shelf Life: 6 Months
USDA Food And Beverage: Meets Requirements

Cure time, pot life, and working time are based on a slab temperature of 70-75 F°, and will change accordingly as temperature changes.

Packaging

ONYX Crete TC is available in the following kit sizes:

  Part A Part B Part C
2 Gallon Kit 1 gal. 1 gal. 1 Bag
10 Gallon Kit 5 gal. 5 gal 5 Bags

Applications

  • Food Processing
  • Beverage Plants
  • Dairies
  • Bakeries
  • Freezers and Cold Storage
  • Fryer Lines
  • Meat Packing and Poultry
  • Commercial Kitchens
  • Ovens
  • Wash Downs
  • Wineries
  • Breweries”

Physical Properties

Property Value Reference
Compressive Strength 8,200 psi ASTM C 579
Flexural Strength 2,375 psi ASTM C 580
Tensile Strength 920 psi ASTM D 307
Bond to Concrete 350 psi concrete fails at this point ASTM D 4541
Coefficient of Thermal Expansion <- 12.6 X 10 ASTM C 531
Water Absorption .10% maximum ASTM D 413
Linear Shrinkage .20% maximum ASTM C 531
Impact Resistance 16 ft. lb. – no failure Mil-D-3134H
Anti-Microbial Passes G-21
Coefficient of Friction Passes ASTM D 2047
Modulus of Elasticity 1.8 X 10 ASTM C 580
Temperature Rating 230°F  

CHEMICAL RESISTANCE

Acetic Acid 30% R
Ethanol R
Alcohol, Isopropyl SS
Aluminum Hydroxide R
Citric Acid R
Copper Chloride R
Diesel R
Ferric Acid R
Hydrochloric Acid 37% R
Nitric Acid 30% SS
Phosphoric Acid SS
Skydrol R R
Sodium Bisulfate R
Sodium Chloride R
Sodium Hydroxide 50% R
Sulfuric Acid 50% R

Note: The above guide is based on 7 days exposure of the listed chemical at 72 degrees F (22 degrees C)

Key: R = Recommended, SS = Splash and Spill, NR = Not Recommended. Above chart serves as a guideline only. Samples will be furnished upon request for testing.

Concrete Preparation

  • Before the coating is applied, the concrete must be:
  • Clean – Contaminants removed
  • Profiled – Surface mechanically prepared
  • Sound – Cracks repaired

Mechanical methods are required for preparing concrete prior to coating application. Shot-blasting, diamond grinding, scarifying, and scabbling are all acceptable methods. The concrete profile should be a minimum of a CSP 5.

Mixing

The standard mix ratio of ONYX Crete TC is, 1 gallon of A, to 1 gallon of B, to 1 bag (12 lbs.) of Part C. Mix this with a drill and jiffler mixer.

 

  1. In an empty 6 gallon bucket (5-gallon buckets do not leave much room for the mix), pour in a gallon of Part A and a gallon of Part B. If pigment is on the side, add 8 oz. of pigment. Mix with jiffler mixer for 30-45 seconds until uniform.
  2. Add 1 bag of Part C (12 lbs.) and mix with jiffler for another 20 seconds.
  3. To remove lumps from the material by using a strainer in a clean, dry bucket, and pour the mix into it, filtering the resin. Then immediately apply onto the ONYX Crete SL broadcasted surface

 

Application Process

ONYX Crete TC is best applied with a standard squeegee. After mixing, immediately dump all of the material out of the bucket and onto the properly prepared concrete.

 

  1. Using a chip brush or weenie roller, cut into the edge of the perimeter and tight small spaces, coating it with the resin.
  2. Use a 18″ wide, 3/8″ nap, non-shedding roller to roll out the resin. The coverage rate should approximately be approximately 160-200 Sq Ft per 2-gal kit (or 80-100 Sq Ft per gallon) depending on the desired texture and the sand’s grit.”
  3. After backrolling (north to south) the coating, come back within 3-5 minutes and begin to crossroll (east to west). Keep a wet edge no more than 1 foot for the application.
  4. For a high gloss or matte finish, with better color stability and improved stain resistance, apply a coat of the 2K WB CRU polyurethane finish.
  5. The slip-resistant surface will vary depending on the grit size of the aggregate used in the final broadcast.

 

COVE Mix

An ONYX Crete cove base can be achieved through mixing 1 quart of Part A and 1 quart of Part B. Mix for 20 seconds since it is a smaller mix. Then add 1 quart of the ONYX Crete TC (top coat) Part C component, which comes in a 12 lb. bag. Mix for another 20 seconds. Use some of this material to brush the base as a primer. To the remainder, add and mix in about 1 to 1.5 gallons of 30 grit or finer sand. Adjust per conditions. Material should clump in a glove hand and leave only a little sand on your glove when dropped. Trowel mix on a vertical surface, creating a radius.

Color Selection

Refer to the ONYX Crete Color Chart to see available standard colors. Other colors are available at an additional charge.

Cleanup

ONYX Crete TC while in a liquid state may be cleaned up with water and degreaser. Otherwise a strong solvent may be required while ONYX Crete TC is setting up.

Warranty

ONYX products are warranted for 1 year after date of manufacture. Please refer to the ONYX Limited Material Warranty for additional clarification.

Safety

Consult ONYX Crete TC safety data sheet. Avoid ONYX Crete TC contact with eyes and skin. Always wear protective eyeware, clothing, and gloves. Safety always comes first.

Maintenance

Refer to the ONYX Maintenance and Cleaning Guidelines.

PRODUCT LIMITATIONS

Always read the ONYX PRODUCT LIMITATION GUIDELINES prior to installation.

ONYX Crete SL

Heavy Duty Self-Leveling Polyurethane Cement Overlayment

General Product Description

ONYX Crete SL is a hybrid, three-component polyurethane concrete floor system. Its unique formulation makes it ideal for many harsh environmental conditions. It is especially suited to handle high temperature sanitary wash down and steam where thermal cycling is present. In addition, ONYX Crete SL has excellent chemical resistance. It is generally applied between 1/8″ and 3/8″ (3-9 mm). ONYX Crete SL is USDA accepted for use in federally inspected food facilities.

Advantages

  • Resistant To Thermal Shock
  • -50 To 250 Degrees F Temperature Range
  • Ideal For Cip (Cleaning-In-Place) Applications
  • Handles Severe Impact Conditions
  • Skid-Resistant Surface
  • Seamless Flooring System
  • Essentially Odorless
  • Withstands Heavy Forklift Traffic
  • Chemical Resistant
  • Abrasion Resistant

Product Data

Volumetric Ratio: 1 To 1
V.o.c.: 0 G/L
Application Temp: 65-90°F And 5° Above Dew Pt.
Thinning: Not Required
Pot Life: 6-8 Minutes
Working Time: 10-12 Minutes
Cure Time: 8-10 Hours (Walking)
24 Hours (Light To MediumTraffic)
48 Hours (Heavy Traffic)
Shelf Life: 6 Months
USDA Food And Beverage: Meets Requirements

Cure time, pot life, and working time are based on a slab temperature of 70-75 F°, and will change accordingly as temperature changes.

Packaging

ONYX Crete SL is available in the following kit sizes:

  Part A Part B Part C
2 Gallon Kit 1 gal. 1 gal. 1 Bag
10 Gallon Kit 5 gal. 5 gal. 5 Bags

Applications

  • Food Processing
  • Beverage Plants
  • Dairies
  • Bakeries
  • Freezers and Cold Storage
  • Fryer Lines
  • Meat Packing and Poultry
  • Commercial Kitchens
  • Ovens
  • Wash Downs
  • Wineries
  • Breweries

Physical Properties

Property Value Reference
Compressive Strength 8,200 psi ASTM C 579
Flexural Strength 2,375 psi ASTM C 580
Tensile Strength 920 psi ASTM D 307
Bond to Concrete 350 psi concrete fails at this point ASTM D 4541
Coefficient of Thermal Expansion <- 12.6 X 10 ASTM C 531
Water Absorption .10% maximum ASTM D 413
Linear Shrinkage .20% maximum ASTM C 531
Impact Resistance 16 ft. lb. – no failure Mil-D-3134H
Anti-Microbial Passes G-21
Coefficient of Friction Passes ASTM D 2047
Modulus of Elasticity 1.8 X 10 ASTM C 580
Temperature Rating 230°F  

CHEMICAL RESISTANCE

Acetic Acid 30% R
Ethanol R
Alcohol, Isopropyl SS
Aluminum Hydroxide R
Citric Acid R
Copper Chloride R
Diesel R
Ferric Acid R
Hydrochloric Acid 37% R
Nitric Acid 30% SS
Phosphoric Acid SS
Skydrol R R
Sodium Bisulfate R
Sodium Chloride R
Sodium Hydroxide 50% R
Sulfuric Acid 50% R

Note: The above guide is based on 7 days exposure of the listed chemical at 72 degrees F (22 degrees C)

Key: R = Recommended, SS = Splash and Spill, NR = Not Recommended. Above chart serves as a guideline only. Samples will be furnished upon request for.

Surface Preparation

Before the coating is applied, the concrete must be:

  • Clean – Contaminants removed
  • Profiled – Surface mechanically prepared
  • Sound – Cracks repaired

Mechanical methods are required for preparing concrete prior to coating application. Shot-blasting, diamond grinding, scarifying, and scabbling are all acceptable methods. The concrete profile should be a minimum of a CSP 5.

Mixing

The standard mix ratio of ONYX Crete SL is, 1 gallon of A to 1 gallon of B to 1 bag (38 lbs.) of Part C. Mix this with a drill and jiffler mixer.

  1.  In an empty 6 gallon bucket (5-gallon buckets do not leave much room for the mix), pour in a gallon of Part A and a gallon of Part B. If pigment is on the side, add 8 oz. of pigment. Mix with jiffler mixer for 30-45 seconds until uniform.
  2. Add 1 bag of Part C (38 lbs.) and mix with jiffler for another 30-45 seconds and immediately apply.

Application Process

ONYX Crete SL is best applied with a gauge rake squeegee or trowel. After mixing, immediately dump all of the material out of the bucket and onto the properly prepared concrete.

  1. Trowel out to the desired thickness (between 1/8″ – 3/16″ in a single broadcast, or 1/4″ to 3/8″ in a double broadcast.)
  2. Use a spiked roller, and roll over the freshly troweled surface to get the lines out. Always keep a wet edge at a minimum of 2 feet.
  3. Broadcast silica sand. 20 grit sand provides a slip-resistant surface. US13 (38 grit) or flint shot will provide a smoother surface
  4. To achieve 1/8″ thick, apply the product at 60 Sq Ft per 2-gal kit (or 30 Sq Ft per gallon). To achieve 3/16″, apply the product at 45-50 Sq Ft per 2-gal kit (or 25 Sq Ft per gallon). If going thicker than 3/16″, use a double broadcast using 2 1/8″ coats to achieve 1/4″ thick surface, or using to 3/16″ coats to achieve a 3/8″ thick surface.
  5. The slip-resistant surface will vary depending on the grit size of the aggregate used in the final broadcast.

COVE Mix

An ONYX Crete cove base can be achieved through mixing 1 quart of Part A and 1 quart of Part B. Mix for 20 seconds since it is a smaller mix. Then add 1 quart of the ONYX Crete TC (top coat) Part C component, which comes in a 12 lb. bag. Mix for another 20 seconds. Use some of this material to brush the base as a primer. To the remainder, add and mix in about 1 to 1.5 gallons of 30 grit or finer sand. Adjust per conditions. Material should clump in a glove hand and leave only a little sand on your glove when dropped. Trowel mix on a vertical surface, creating a radius.

Color Selection

Refer to the ONYX Crete Color Chart to see available standard colors. Other colors are available at an additional charge.

Cleanup

ONYX Crete SL while in a liquid state may be cleaned up with water and degreaser. Otherwise a strong solvent may be required while ONYX Crete SL is setting up.

Warranty

ONYX products are warranted for 1 year after date of manufacture. Please refer to the ONYX Limited Material Warranty for additional clarification.

Safety

Consult ONYX Crete SL safety data sheet. Avoid ONYX Crete SL contact with eyes and skin. Always wear protective eyeware, clothing, and gloves. Safety always comes first.

Maintenance

Refer to the ONYX Maintenance and Cleaning Guidelines.

PRODUCT LIMITATIONS

Always read the ONYX PRODUCT LIMITATION GUIDELINES prior to installation.

Novolac Coat

Novolac Two-Component Resinous Overlayment

General Product Description

Novolac Coat is an advanced high performance novolac, two-component overlayment and coating system. It was formulated to have very high chemical resistance and with enough working time. Novolac is generally applied between 1/16″ and 3/8″ with silica. Novolac is the product of choice for jobs with the harshest chemical conditions. Refer to the ONYX Chemical Resistant Chart for further information.

Advantages

  • Longer Working Time
  • Self-Priming
  • Resin Rich – Nonporous
  • 100% Solids, V.o.c. = 0 G/L
  • Seamless Flooring System
  • Essentially Odorless
  • 4 Times Harder Than Standard Concrete
  • Withstands Heavy Forklift Traffic
  • Chemical And Solvent Resistant
  • Can Be Applied Over 10 Day Old Concrete

Product Data

Volumetric Ratio: 5 To 1
Solids: 100%
Application Temperature: 65-90°F And 5° Above The Dew Pt.
Thinning: Not Required
Pot Life: 15-30 Minutes
Working Time On Floor: 20-40 Minutes
Cure Time: 8-9 Hours (Walking)24 Hours (Light To Med Traffic)
48 Hours (Heavy Traffic)
Critical Recoat Time: 24 Hours
Shelf Life: 12 Months
USDA Food And Beverage: Meets Requirements

Cure time, pot life, and working time are based on a slab temperature of 70-75 F°, and will change accordingly as temperature changes.

Color Selection

Note: Darker colors are recommended when using Novolac resins as they are more prone to yellowing than standard epoxy systems. ONYX standard colors are: Clear, black, white, light gray, medium gray, dark gray, light beige, dark beige, sand beige, safety red, tile red, pastel blue, light brown, and safety yellow. Other colors are available at an additional charge.

Applications

  • Chemical Processing
  • Chemical Storage
  • Clarifiers / Sumps
  • Hazardous Waste Stage
  • Waste Water Treatment
  • Chemical Storage
  • Plating
  • Lines
  • Equipment Pads
  • Secondary Containment
  • Trench and sumps
  • Battery charging Areas

Physical Properties

Property Value Reference
Compressive Strength 28,200 psi ASTM C 579
Flexural Strength 13,300 psi ASTM D 790
Tensile Strength 8,370 psi ASTM D 307
Bond to Concrete

350 psi

Concrete fails at this point

 ASTM D 4541
Taber Abrasion Loss/1000 Cycles = 113 mg ASTM D 4060 CS 17 Wheels
Water Absorption .10% maximum ASTM D 413
Linear Shrinkage .01% maximum ASTM C 531
Flammability Self-extinguishing ASTM D 635
Impact Resistance 16 ft. lb. – no failure Mil-D-3134H
Coefficient of Friction .6 minimum ASTM D 2047
Hardness, Shore D 85 ASTM D 2240
Porosity on unglazed finish .00 NACE Stand TM-01-74

CHEMICAL RESISTANCE

Acetic Acid NR
Alcohol, Ethyl NR
Alcohol, Isopropyl SS
Aluminum Hydroxide R
Citric Acid R
Copper Chloride R
Diesel R
Ferric Acid R
Hydrochloric Acid 37% R
Nitric Acid 30% SS
Phosphoric Acid SS
Skydrol R R
Sodium Bisulfate R
Sodium Chloride R
Sodium Hydroxide 50% R
Sulfuric Acid 98% R

Note: The above guide is based on 7 days exposure of the listed chemical at 72 degrees F (22 degrees C)

Key: R = Recommended, SS = Splash and Spill, NR = Not Recommended. Above chart serves as a guideline only. Samples will be furnished upon request for testing.

Product limitations

Always read ONYX PRODUCT LIMITATION GUIDELINES document prior to installation as the content below is only partial information.

Refer to the ONYX Chemical Resistance Chart regarding the capacity for chemical resistance. As chemicals/acids spill on the ground, they begin to evaporate and the concentration increases. As the concentration increases, the chemical resistance of the coating decreases; at which point, the coating may no longer be able to handle the chemicals. A maintenance/cleaning procedure is therefore recommended as needed.

The durability and impact resistance is in direct proportion to the thickness of the product. Abuse that may damage a 1/16″ thick coating, but not a 1/4″ thick coating increases the likelihood of a failure. Impact breaks the bond, thereby creating a hole/crack, which then becomes a weak point for the chemicals to bypass the Novolac coating and contaminate the concrete. Therefore, the proper thickness to withstand abuse must be applied for Novolac Coat to perform at its highest level.

Novolac is not intended to be a waterproofing system, and should not be installed in continuous immersion without a waterproof membrane underneath it.

Novolac Coat is not a thermal shock resistant coating. If the Novolac is applied in areas with hot temperatures from water, grease, etc. the thermal shock may cause cracks; at which point, the chemicals will penetrate the cracks and contaminate the concrete. Apply ONYX Crete SL under the Novolac Coat to achieve the thermal shock on the bottom, with the chemical resistance on top.

Coverage

Standard nominal floor thicknesses are: 45-50 mil, 1/8″, 3/16″ and 1/4″. Use chart below for determining required gallons.

Thickness: Gallons in 1 Sq Ft Gallon in 100 Sq Ft
45-50 Mils .01 1
1/8″ .0286 2.86
3/16″ .0429 4.29
1/4″ .0572 5.72

Note: The above guidelines are for an unglazed (full broadcast) anti-slip surface. A standard glaze coat over an unglazed (30-40 mesh silica) surface requires 100 Sq Ft to the gallon (or .01 gallon per Sq Ft).

Surface Preparation

Before the coating is applied, the concrete must be:

  • Clean – Contaminants removed
  • Profiled – Surface mechanically prepared
  • Sound – Cracks repaired

Mechanical methods are required for preparing concrete prior to coating application. Shot-blasting, diamond grinding, scarifying, and scabbling are all acceptable methods. The concrete profile should be approximately a CSP 4 or higher 60-80 grit sandpaper after preparation.

Mixing

Ratio of Novolac Coat is 5 to 1. That is, 5 parts of A (resin), to 1 part of B (hardener). Mix the following with a drill and jiffy mixer.

  1. Pre-mix the Part A for 45-60 seconds until uniform. Pour 5 quarts of Part A into a clean 5 gallon bucket .
  2. Add 1 quart of part B and mix for another 2 minutes.

Vertical mix

Novolac Coat can be made into a vertical mix by the following: Mix 5 quarts of Novolac Coat Part A and 1 quart Part B per above instructions. Slowly add 1.5 Gallons of fumed silica (Konasil 200, Cabosil M5) into mix. Next, add in 1.75 gallons of 30-40 mesh silica. Adjust per temperature conditions. Prime with neat Novolac Coat first.

Application Process – Broadcast Coat

The best method for controlling thickness during application is to map out the area first. After determining the layout and square footage of the area, calculate the required gallons of Novolac Coat (refer to above coverage chart). Next, mark off on the floor how many gallons of resin are to be used by the time predetermined points have been reached.

  1. Pour mixed Novolac Coat onto concrete in a ribbon.
  2. Use a squeegee or trowel to spread resin evenly within the coverage rate for desired thickness.
  3. Use a 3/8″ nap paint roller with a phenolic core on an extended poll. Then lightly backroll resin, removing any unevenness left by the squeegee or trowel. This generally requires the use of spike shoes, allowing one to walk in wet resin mix.
  4. Wait 3-10 minutes (depending on the weather) while resin mix self-levels and an even resin surface appears.
  5. Wearing spiked shoes, broadcast silica aggregate into the coating, When broadcasting, disperse the sand, throwing upward and covering as much square footage as possible. Do not throw silica sand directly at the resin as it will cause an uneven finish. This generally requires the use of spiked shows, allowing one to walk into the wet resin mix. Broadcast in multiple passes to ensure better quality. Keep a minimum of twp foot wet edge, and do not broadcast into it until after the next batch is applied to avoid a ridge on the final finish. It is not recommended to install the coating more than 1/8″ on a single pass. A double broadcast is recommend for 3/16″ or more. A double broadcast will help cover imperfections in the slab.
  6. Excess silica can be swept up after 6-8 hours. The floor cannot be sanded for 24 hours.

If installing Novolac Coat over damped concrete, use the Epoxy WB Fast as a waterbased primer prior to application

Application Process – Top Coat

  1. Novolac Coat may be used as a glaze coat.
  2. Mix Novolac Coat resin without silica using above mixing instructions.
  3. Immediately pour out onto the unglazed surface in a ribbon, walking and pouring at the same time until the bucket is empty. Apply at approximately 80-100 Sq Ft per gallon, depending on the grit size of silica used and the desired textured surface.
  4. Using a 3/8″ non-shedding phenolic (plastic) core paint roller, roll coating forwards and backwards.
  5. Lastly, backroll in the direction perpendicular from step 4.

Packaging

Novolac Fast is available in 2 different kit sizes:

Part A Part B
3 Gallon Kit 2.5 gal. 0.5 gal.
6 Gallon Kit 5 gal. 1 gal.

Cleanup

Novolac Coat while in a liquid state may be cleaned up with water and degreaser. Otherwise a strong solvent may be required while Novolac Coat is setting up.

Warranty

ONYX products are warranted for 1 year after date of manufacturer. Please refer to the ONYX Limited Material Warranty for additional clarification.

Safety

Consult Novolac Coat safety data sheet. Avoid Novolac Coat contact with eyes and skin. Some individuals may be allergic to epoxy. Always wear protective eyeware, clothing, and gloves. Safety always comes first.

Maintenance

Refer to the ONYX Maintenance and Cleaning Guidelines.

Load More